The MACH REACTOR™ has established itself as the future of technology by achieving incredible results in the metallurgical industry. But, what is it exactly that makes the MACH so incredible? What exactly helps the MACH to achieve the results it does all while producing less waste, being more environmentally friendly, and low maintenance? The MACH has a few key “secret ingredients” that make the MACH truly one of a kind and unable to replicate. Get ready to discover the secret ingredients to the revolutionary MACH REACTOR™!
What are the secret ingredients of the MACH REACTOR™?
Along with some other top secret factors, the MACH has five key secret ingredients:
4. Bespoke Construction
Let’s break down each secret ingredient and identify how it assists the MACH in being the best choice of reactor on the market.
Cavitation is the heart and soul of the MACH REACTOR. Cavitation is also one of the defining qualities of the MACH that makes it one-of-a-kind with no other high-capacity industrial scale cavitating reactors available on the market that operate beyond the speed of sound. The MACH uses the power of cavitation to generate pico-bubbles that nucleate on valuable minerals. This pico-bubble generation improves the flotation of valuable fines in flotation systems, and improves both leach kinetics and recovery in leaching systems. The MACH thus delivers high rates of returns across a range of commodities!
The MACH REACTOR™ uses shockwaves to intensify the aggression of bubble implosion and maximise energy transfer to particles in the pulp. Shockwaves are generated in the diffuser section of the venturi of the MACH and are triggered by hydrodynamic structures in the venturi walls that shift fluid speeds rapidly from supersonic to subsonic. Shockwaves intensify mixing and shear forces, and maximise the pressure of re-entrant water jets on particle surfaces to advantageously remove pacifying layers, improve liberation and reduce the thickness of boundary layers. These effects work synergistically to accelerate reaction kinetics and extent in leaching systems and to increase surface area available to flotation, which has a positive effect on flotation kinetics, recovery and concentrate grade. Shockwaves are uniquely generated in hydrodynamic systems capable of supersonic speeds such as in the venturis of the MACH.
Pico-bubbles are one of the MACH’s most powerful ingredients. What makes pico-bubbles one of the MACH’s most powerful ingredients? Pico-bubbles do all of the heavy-lifting, carrying your valuable fine minerals and hand delivering them right to you. How do the pico-bubbles achieve this? The MACH creates billions of tiny bubbles through the process of hydrodynamic cavitation. Through the process of hydrodynamic cavitation, kinetic energy increases at the expense of local liquid pressure, which causes cavities to form due to the instantaneous pressure dropping below the vapour pressure of the liquid. These cavities implode in higher pressure regions to form our precious, helpful pico-bubbles! These bubbles nucleate on fine minerals coating them and facilitating their attachment to larger bubbles so that they may be and carried to the surface. Thanks to pico-bubbles, even the smallest of minerals (as small as 5 microns!) are recovered.
4. Bespoke Construction
What sets the MACH apart is its bespoke construction, allowing it to be tailor-made to fit the unique requirements of any project. From its size and capacity, to the choice of materials, the MACH is a versatile and reliable reactor that can be crafted utilising ceramic, mild steel, stainless steel, rubber, and plastic. No matter how big or small your operation may be, the MACH can handle it all, from miniature reactors with a capacity of 0.45m3/h to larger sizes of up to 3000m3/h, making it the ultimate solution for your industrial needs. No need to search endlessly for the perfect reactor to fit into your operation, the MACH will fit in with each of your specific and unique requirements!
Unlike other reactors that rely on a pressurized gas supply, the MACH has a revolutionary venturi system that creates a vacuum, enabling it to self-aspirate. This not only gives the MACH a unique advantage but also enables it to operate at a higher efficiency level. The self-aspiration feature makes it the perfect choice for projects where power costs are high, or when power is self-generated.
The MACH is a well-curated masterpiece, made up of essential ingredients. Experience the power the MACH REACTOR™ and all of its incredible benefits by contacting us at email@example.com
Call: (+27) 82 940 7057
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